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As of April 30, 2002

Physical Progress

Contractor

JV of Hazama and Cienco 6

Commencement of the Works

1st October 2000

Time Elapsed (days) 578 of 1460 (40%)

Progress

 

Main Tunnel(3857m)

950m (24.7%)

Evacuation Tunnel(3857m)

954m (24.7%)

Ventilation Tunnel(1810m)

806.7m (44.6%)

Others  

 

Photographs


North Portal

Ventilation Adit

Tunnel face drilling for blasting at Main Tunnel at Sta 2+582.5

Chipping, scaling and mucking after blasting at Main Tunnel

Foundation beam form setting at Pedestrian cross passage No 1

Main Tunnel niche No6 preparatio works prior moving lining form tp segment No25

Lining concrete completed poured fron segment No 2~24

Sliding form for Main Tunnel layby left and right

Eva water proofing installation at Main Tunnel Sta 2+000
Explosive charging at Evacuation Tunnel
Drilling for blasting at Evacuation Tunnel at Sta 2+067

Tunnel face drilling for blasting at Ventilation Adit at Sta 0+964

Access road spreading base coarse for asphalt pavement at Ventilation Adit

Shotcrete slope protection completed under gabion at Ventilation Adit

 

Top

Construction Supervision

Summary

As of April 25, 2002, total length of main tunnel excavation has reached to Sta. 2+582.50 or 929.50 meters from the tunnel portal.

Seventeenth (17) niches (4 Emergency & Call Niche and 13 Firefighting Niches) and two lay-by (1 left side and 1 right side) have already been excavated inside the main tunnel

Concrete work of the Foundation Beam and Concrete Lining Works has been continued. As of April 25, 2002, concrete lining construction has reached to 252 meters at the main tunnel.

As of April 25, 2002, total length of Evacuation Tunnel Excavation has reached to Sta. 2+577.70 or 924.70meters from the tunnel portal.

Two (2) cross passageways have been excavated across the Evacuation and Main Tunnel.

As of April 25, 2002, total length of Ventilation Adit Tunnel Excavation has reached to Sta 0+959.50 or 790.01 meters from the Tunnel Portal.

  • Main Tunnel

Excavation

In the month of April, the rock encountered in the Main Tunnel was classified as Class B to A until middle of this month. On April 16, 2002, a small fracture zone appeared from right side of the tunnel face and gradually moving towards the left side until 23rd of this month. Fracture zones and some joints, almost parallel to tunnel axis, with small water inflow on the right side of the tunnel face were continuing until the end this month and based on the rock condition, the rocks were classified as class C1 to B.

Because of the condition of the rock encountered, the Tunnel Engineer gave instruction to install random rock bolts and to increase the shotcrete thickness from 50 mm to 100 mm.

A total length of 159.20m (station 2+603.9 ~ 2+444.7) was excavated in the Main Tunnel this month, giving a total length of 951m (Progress: 24.65%) from the tunnel portal.

Niche Excavation:

Eighteen (18) Niches – Four (4) Emergency Call Niches and Fourteen (14) Firefighting Niches – in the Main Tunnel were already excavated. Excavation of niches continued according to the design niche distribution plan.

Layby

The Layby-Left No.1 and Layby-Right No.1 had been completed since last month.

Behind Works (Behind Tunnel Excavation)

The pouring of Class D concrete for the Foundation Beams of the Lining Concrete continued this month. The placing of concrete continued from Station 1+917 to 2+015 on both sides with a total length of 98m each side. The foundation beams on both sides of the Pedestrian Cross Passage No.1 were completed this month.

Installation of Mole Drain Pipes, with filter cement aggregate, on both sides of the tunnel continued simultaneous with the foundation beams.

Cutting of Rock bolt heads and installation of geo-textile covers continued up to Sta. 1+983m.

Installation of EVA Waterproofing Membrane also continued following the covering of rock bolt heads. The Engineer continued to require testing of the welded joint sheets using air pressure test, as per procedure stated on method statement, prior to continuation of the installation.

Pouring of Lining Concrete also continued as per design segment approved. The Engineer carefully checked, during the joint survey with the contractor, the setting of the form for both bulkhead sides and the thickness as per design requirements.

The concreting works started with the first block (L/C No. 2) located from Sta. 1+665 to Sta. 1+677. Twenty-three blocks (L/C No.24) up to Station 1+941m, totaling to 276 meters, including five (5) Fire Fighting Niche, one (1) Emergency call, and one (1) Notch box out with vertical groove for electric cable for Jet Fan were already completed.

  • Evacuation Tunnel

In the Evacuation Tunnel, the condition of the rock encountered was generally good, although at some times we had experienced water seepage on the excavation face. Geologically, the rock condition was stable on class B. On some portions, it was almost classified as class A this month.

The excavated tunnel length for the month of April was 170m (station 2+607 ~ 2+437), giving a total length of 954m (Progress: 24.73%) from the tunnel portal.

The Temporary Transformer Niches No.1, 2 and the enlarged Transformer Niches No. 3 and 4 were also completely excavated as per approved plan submitted by the contractor.

The Enlarged Pedestrian Cross Passageway Nos. 1 and 2 has been completed since last month.

The ventilation system made for Evacuation Tunnel through Pedestrian Cross Passage No. 2 has a good result and improved the ventilation. Wasted air coming from the Main tunnel was still eliminated out through Pedestrian Cross Passage No. 2 and then through the Evacuation Tunnel.

  • Ventilation Adit

For Ventilation Adit Tunnel, the anomalous water seepage spouted again on April 4, 2002 at the excavation face station 1+029.4 with a discharge of more than 1.0m3/min. Moreover, on the said station, crashed rock and fracture zone with soft filling was encountered so the support type III remained effective until the Engineer issued an instruction to change the type of the supporting system from III to II starting Sta. 1+024.90.

The rock encountered was observed to have some fractures and some joint planes parallel to tunnel face and water inflow on almost every round, which hindered the activities of the contractor.

On several happens, the type of the supporting system was changed from II to I but because of the condition of the rock encountered, the support type was returned to type II until the end of this month. The Engineer instructed to continue type II support with the installation of swellex-type rock bolts and increased on the thickness of shotcrete from 50mm to 100mm.

The excavation continued under rock class C1 with water seepage for every round.

Geologically, on the average, the rock condition is classified as C1 and 90 percent of blasting rounds have water inflow continuing the end this month.

The contractor maintained enough capacity of water pump to avoid any delay on the excavation works that might be caused by water seepage. However, they still could not achieved the normal cycle time for each round because of the unavoidable ponding of water on the excavation face.

The excavated length for the month of April is 92.2m (station 1+035.0 ~ 0+942.8), totaling to 806.71m (Progress: 46.03%) from the tunnel portal.

  • North Portal

Assembling of Layby Sliding Form was completed on the month of April 2002 and was started to shift towards the Portal of the Main tunnel.

  • Ventilation Adit - Outside Works

The shotcreting works under Gabion was completed on 7th of April 2002.

The shotcrete trial spray demonstration on the surface of the Gabions was done on April 01, 2002 in the presence of the Vice Project Manager of PMU85. This presentation was approved. However, the contractor proposed to continue the observation on the sprayed surface and to execute shotcreting works once the gabion has finally settled and has become stable. This matter already approved by the Engineer.

In addition, the grading, re-compaction and surveying works on the base coarse of the Access road asphalt pavement had commenced in this month.

Activities for Coming Month
  • Permanent Works

Main Tunnel excavation will be continued and expected total tunnel length excavation until end of May 2002 is 1,090 meters from the tunnel portal.

Evacuation Tunnel excavation will be continued and expected total tunnel length excavation until end of May 2002 is 1,100 meters from the tunnel portal.

Concrete Lining Works at the Main Tunnel was started and will be continued and expected constructed length until end of May 2002 is 396 meters.

Three (3) Niches are schedule to be excavated during the month of May 2002.

Mole Drain installation inside the Main Tunnel will be continued and expected length of installation is 984 meters until end of May 2002.

Concreting of Foundation Beam for Concrete Lining Works at the Main Tunnel will be continued and expected constructed length until end May 2002 is 1,006 meters.

Installation of Waterproof Membrane will be continued throughout the month of May 2002 and expected length of installation is 456 meters.

Ventilation Adit Tunnel excavation will be continued and expected total tunnel length excavation until end of May 2002 is 910 meters from the tunnel portal.

Access Road Works at the Ventilation Adit will continued.

  • Temporary Work

Continuous operation of the Waste Water Treatment Plant

Primary Water Control System

Operation of Primary Control System in Main, Evacuation and Ventilation Adit Tunnels will be continued.

Dewatering inside the three tunnels will be continued.

Installation and Operation of Ventilation Systems and Lighting System in Main, Evacuation and Ventilation Adit Tunnels will be continued.

Maintenance and Operation of all equipments will be continued.

Maintenance of Contractor’s office & camps will be continued.


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